A: Yes, our label applicators are designed to be very versatile. We can configure systems to apply labels on the top, sides, bottom, or even corners of products. Whether your items are flat cases, round bottles, tubs, or shrink-wrapped bundles, we have applicator options to suit. For example, a wrap-around applicator can spin a bottle while applying a label so it’s smooth with no wrinkles, and a tamp applicator can gently press a label onto a flat box at a specific spot. We’ll tailor the solution with the right application method (wipe-on, tamp, blow-on, etc.) and mounting position so that each label lands exactly where it should on each product.

A: Absolutely. We design Kelgray’s applicator systems to integrate into your current production or packaging line with minimal fuss. The applicator can be mounted alongside your conveyor or packaging machine at the appropriate point where labelling needs to occur. It will sync with the line speed (using sensors or encoder feedback) to ensure labels apply at just the right moment, even if product spacing varies. Our engineers work with your team to make sure the system fits physically and electronically – connecting to any line control systems or stop/go signals as needed. The goal is a seamless addition that doesn’t disrupt your workflow but rather enhances it.

A: We can support both setups. Many of our applicator systems are part of print-and-apply units, which include a built-in printer that produces each label on demand before the applicator applies it. This is great when you need variable data (barcodes, dates, etc.) on each label. Alternatively, we can deploy applicators that apply labels from a pre-printed roll if your labels are already printed. In both cases, the machinery handles the labels carefully to avoid tears or misfeeds. If needed, we can also incorporate a verification scanner to check that printed information is present and correct on each label before it goes onto the product.

A: Our systems are built to accommodate a broad range of label dimensions and line speeds. We’ll configure the applicator to suit the label size you use – from small barcode labels to large product branding labels. Mechanically, we ensure the pad or roller that applies the label is appropriately sized and that guides/peelers handle the label format. As for speed, our applicators can typically keep up with high throughput operations. For example, it’s common to achieve labeling rates of dozens of products per minute (exact throughput depends on label size and placement accuracy required). In short, we match the equipment to your production requirements so that labelling will not be a bottleneck.

A: We provide full lifecycle support for our labelling equipment. Upon installation, we train your operators and maintenance staff on the system. We recommend routine checks like cleaning the label sensor and replacing wear parts (such as tamp pads or rollers and printer printheads if used) at intervals to keep things running smoothly. Kelgray offers maintenance plans where our technicians perform regular servicing and are available on-call should any issue arise. We also supply all necessary spare parts and consumables (labels, adhesives, ribbons if printing) to ensure compatibility and performance. Essentially, we stand by our applicators – if you ever need help, we’re there to promptly assist and minimise any downtime.