Automated Labelling
Tote Labelling
Automated tote labelling ensures fast, accurate, and error-free container identification in warehouses and distribution centres.
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Tote Labelling Overview
Kelgray’s automated tote labelling solutions improve efficiency by tagging containers with barcode or RFID labels. Our systems integrate with conveyors and warehouse software to label each tote in real time. This streamlined process eliminates manual labelling, reduces errors, and keeps inventory moving smoothly through picking, packing, and dispatch.
Service information
Our tote labelling machines are engineered for reliability and flexibility. We design applicators to accommodate various tote sizes and materials, ensuring labels adhere securely to plastic bins or crates without slowing down your line.
Each label is printed and applied in real time with data pulled directly from your system, guaranteeing that every tote has up-to-date, scannable information. Our equipment is built to run in demanding environments – even 24/7 warehouse operations or cold storage – without compromising on print clarity or placement accuracy.
With decades of automation expertise, we customise solutions to your operation’s layout and throughput needs. From initial design to installation, we ensure a smooth integration with minimal disruption – delivering a quick return on investment.
The result is a robust, low-maintenance labelling process that boosts traceability and accuracy across your supply chain. Why continue hand-labelling totes when you can automate the process with a trusted partner like Kelgray?
Why Tote Labelling and Kelgray?
Automate warehouse tracking
Manual tote labelling slows productivity and invites errors. Our automated systems label totes consistently at high speed, ensuring every order is tracked accurately.
Reliable performance
Industrial-grade label applicators and printers work day in, day out. We build durable solutions that minimise downtime and keep your distribution centre running on schedule.
Seamless integration
We tailor each tote labelling system to fit your conveyors, software, and tote types. Our engineers ensure compatibility with your WMS/ERP, for a smooth deployment and future scalability.
End-to-end support
We supply all necessary equipment and quality labels, and provide ongoing maintenance and training. Our sustainable approach ensures labels stick when needed yet remove cleanly for tote reuse.
Specialist Tote Labelling Options
In addition to tote labelling, many warehouse operations benefit from our eCommerce & Logistics Labelling and Conveyors Solutions to further streamline order fulfilment.
Product
Labelling
Kelgray delivers automated product labelling systems for quick, consistent, and compliant identification of every product.
eCommerce & Logistics
Labelling
High-speed labelling for e-commerce and logistics operations, ensuring accurate shipping labels and streamlined order fulfilment.
Pallet
Labelling
Kelgray’s automated pallet labellers swiftly apply GS1-compliant labels to pallets, enhancing traceability and eliminating errors.
Trusted by leading brands
Our Frequently Asked Questions
Here are all of the answers to your most common questions around tote labelling:
A: Automated tote labelling uses a print-and-apply machine to affix identification labels onto totes as they move along a conveyor. The system pulls data (like order numbers or destination codes) from your warehouse software and prints it on each label in real time. A precision applicator then places the label onto the tote at the correct position. This hands-free process replaces manual stickering, ensuring each tote is labelled consistently, quickly, and with the accurate information needed for sorting and tracking.
A: Totes are used to hold and transport items through picking, packing, and shipping processes. Proper labelling is crucial because it turns each tote into a trackable asset. With clear barcodes or RFID labels on every tote, warehouse staff and automated systems can instantly identify what’s inside or where the tote should go. Automated labelling ensures this information is always applied accurately, reducing the risk of misrouted orders, inventory errors, or delays. In short, tote labelling keeps operations organised and efficient, especially in high-volume distribution environments.
A: Yes. We design our automated labelling machines to be versatile. Adjustable applicator brackets and sensor controls allow the system to label totes of varying dimensions – from small order-picking bins to larger distribution crates – without misalignment. We also account for different tote materials (such as various plastics or composites) by selecting the right label stock and adhesive. The labels we supply are formulated to stick securely to totes even in cold storage or damp conditions, yet they can be removed cleanly if your operation reuses containers. This flexibility means one Kelgray solution can cater to a range of tote types in your facility.
A: Our tote labelling solutions are built to slot into your current workflow. We integrate the labelling software with your warehouse management system or ERP, so label data (like SKU numbers, order IDs, shipping info) is automatically pulled from your database. The labeller can be installed alongside your existing conveyor or sorter with minimal disruption. We configure sensors to detect each tote’s presence and trigger printing at the right moment. The result is a seamless operation where our labelling machine acts as another node in your process – receiving data from and sending confirmation back to your systems in real time.
A: We provide comprehensive support to keep your automated labelling running optimally. Our team handles the installation and commissioning of the equipment, and we train your staff on its use. After launch, we offer ongoing maintenance packages including routine inspections, software updates, and prompt on-site service if any issues arise. Because we supply the labels, printheads, and other consumables, we ensure you always have compatible, quality materials to avoid downtime. Whenever you need assistance or adjustments – for example, reconfiguring the system for a new tote size – our engineers are just a phone call away, ready to help maintain your productivity.
A: Absolutely. We recognise that many operations reuse totes, so we offer labelling options that won’t create sticky residue build-up. One approach is using labels with special adhesives that hold firmly through the tote’s journey but peel off cleanly when a container needs relabelling. We can also provide reusable label placards or tag holders – a durable card or sleeve affixed to the tote – onto which labels are applied and later removed easily. Our team will recommend the best solution based on your tote reuse cycle, ensuring you maintain clear identification without damaging your containers.

