A: Yes – our case labelling systems are built to accommodate a range of carton sizes. They often include adjustable guides and sensor arrays that detect the box position. For height differences, we can provide an applicator on a motorized pillar that moves up or down to the right height for each box. For width/depth differences, the label application can be done via a swing arm or tamp that reaches out to the box’s surface wherever it is. We’ll program multiple box size “recipes” if needed, so the system automatically adjusts when a different box comes down the line (or we integrate upstream dimension scanning to adjust on-the-fly). If your boxes vary greatly, we might add a secondary applicator or a sliding mechanism to cover the full range. In summary, a well-designed Kelgray labeller can adapt to various case dimensions in one system.

A: Our print-and-apply labellers can dynamically print the correct label for each carton based on data from your system. Typically, before labelling, we interface with your Warehouse Management or Order Management System. For example, a barcode scanner might scan the carton or tote and tell our printer what shipment it is – then the printer fetches the appropriate carrier label or product label template and prints it on the fly. This way, mixed orders on the line get their unique labels without manual sorting. Kelgray’s software can store many label formats (for different carriers, customers, etc.) and select the right one per box. So if one carton is going to the UK and the next to Europe, each can get the appropriate label in sequence. The system ensures the label matches the carton’s contents or destination as provided by your database, eliminating mix-ups.

A: While our box labelling systems often integrate with conveyors for fully automatic flow, we also offer semi-automatic setups if needed. For example, an operator could present a box to a station and trigger the labelling via a foot pedal or sensor – the machine would then print/apply the label. However, for high volumes, a conveyor is recommended to transport boxes through the labelling station consistently. Kelgray can provide suitable conveyor sections with built-in controls to regulate spacing and orientation of boxes for labelling. In short, we can supply a turnkey solution including a conveyor if you don’t already have one. The system can also be used off-line with an operator, but the highest efficiency is gained when it’s inline, automatically labelling each box as it moves along.